Respirator Fit Testing: Ensuring Proper Protection Against Airborne Contaminants

Respirator fit testing helps ensure that workers are adequately protected from airborne contaminants in workplaces such as healthcare facilities, construction sites, laboratories, and more. Any risk of exposure to harmful particles or gases can be significantly reduced with a properly fitting respirator.

Why is Respirator Fit Testing Important?

A respirator filters out harmful particles in the air, like smoke, dust, and other contaminants, protecting the wearer’s respiratory system. For these to function successfully, they must fit tightly and form a secure seal around the face. An ill-fitting respirator can allow contaminated air to enter the mask through gaps between the respirator and the skin, which may result in serious health problems. Respirator fit testing identifies adequate protection and overall proper fit. Regular testing is essential to ensure the respirator continues to provide appropriate protection, especially if the wearer has undergone facial changes or if the respirator has been damaged.

Types of Respirator Fit Testing

Fit testing is done on a quantitative and qualitative scale.

Quantitative fit testing is a more accurate and objective method that measures the actual amount of leakage around the mask’s seal. During this test, a specialized machine is used that can detect and measure the concentration of particles in and around the respirator. The wearer performs a series of exercises, such as bending over or moving their head, while the machine measures the amount of particles that penetrate the mask. The machine generates a fit factor, which is a numerical score that indicates the degree of protection the respirator provides. The fit factor is then compared to the pass/fail criteria to determine if the respirator provides adequate protection.

Qualitative fit testing is a simpler and more subjective method that relies on the wearer’s sense of taste, smell, or irritation to identify leakage around the respirator. During this test, the wearer performs a series of exercises while wearing the respirator, and a tester releases a test agent, such as saccharin, bitter solution, or irritant. The wearer then indicates whether they can taste, smell, or feel the test agent. If the wearer detects the test agent, it indicates that the respirator is not providing an adequate seal.


Respirator fit testing is a vital process that helps ensure the effectiveness of respiratory protection in the workplace. It helps identify any issues with respirator fit and allows for adjustments to be made to ensure adequate protection against airborne contaminants. Both quantitative and qualitative fit testing requires trained testers and strict protocols to ensure accurate results. Workers should be fit tested regularly and employers must also ensure that their workers are appropriately trained in how to use, wear, and maintain their respirators.

For more information or to schedule respirator fit testing, please contact United Alliance Services at info@unitedallianceservices.com